[Text|High-tech LED reporter Long Zonghui] The high labor cost has brought a considerable burden to the company's net profit. As LED lighting manufacturers and product specifications become more concentrated, the high-intelligent lighting automatic production line must be the enterprise. best choice.
At present, an automated equipment is divided into four processes: assembly, aging, testing, and packaging. The assembly is the most difficult, the technology is the most immature, and there are very few mass production cases. The semi-automated products of the aging line are relatively popular and the technical difficulty is relatively low. Many manufacturers of lamps and lanterns have not paid much attention to this test. They often choose random inspection, and Hangzhou Zhongwei has always advocated full inspection. Technically speaking, the online detection technology is still very high in gold content, and the design is more complicated. Packaging is very simple, has been developed for many years, has been involved in many non-LED cases, technical difficulty is relatively low.
The development trend of automated production equipment must be the primary stage of mechanization, the transitional stage of automation, the stage of intelligent development and the stage of intelligence of informationization. Primary refers to the artificially-oriented semi-automated era. In the transitional stage, the production process will realize the automation of the unit, and the first-line primary labor is gradually replaced. In the development stage, the line body introduces sensing, the degree of automation is improved, the labor is replaced by a large number, and the concept of data network will be introduced in the intelligent stage, and the management benefit will be effectively improved.
The core competency of automated production equipment is to meet the needs of increasingly large-scale production. At present, the single-machine automation products introduced on the market have many defects, such as lack of self-monitoring and situation analysis of operation, and it is easy to form information islands by manual reporting; the detection means is single, and the detection methods of single-machine instruments and manual visual inspection are very Large risks; due to the lack of information interconnection platforms and channels for each production module, information barriers are easily formed in the upper planning layer and the order production workshop, and there are cases where the plan cannot keep up with changes.
The market urgently needs to use the concept of human-machine collaboration to change the division of labor and quality control thinking. The core of high intelligence is MES (Manufacturing Execution System), which is very important from the time the order is placed to the ERP system to the final order delivery.
At present, Hangzhou Zhongwei has launched the first mass-produced intelligent automatic production line of LED bulbs in 2012. At present, it has sold more than 20 lines, including Lidaxin, Sunlight, Shenghui Lighting, Debang Lighting, etc. Well-known manufacturers of lamps.
All the wire bodies can be designed and installed according to customer's requirements. After the installation, the bulb lamp production capacity can reach 1500 pcs/hour, which can save 150 laborers and save 6 million labor costs per year. It is possible to purchase another wire body. At the same time, the wire body has added many processes such as circumferential orientation of the material, positioning of the heat dissipation shell, positioning of the screw, positioning of the PCB, positioning of the material, and positioning of the glue, which completely replaces the manual visual inspection product with higher reliability.
Finally, Jiao Zhongxiang, deputy general manager of Hangzhou Zhongwei, said that the automated production line is not only a simple replacement of labor, but a full-line online quality control and comprehensive information production management.
At present, an automated equipment is divided into four processes: assembly, aging, testing, and packaging. The assembly is the most difficult, the technology is the most immature, and there are very few mass production cases. The semi-automated products of the aging line are relatively popular and the technical difficulty is relatively low. Many manufacturers of lamps and lanterns have not paid much attention to this test. They often choose random inspection, and Hangzhou Zhongwei has always advocated full inspection. Technically speaking, the online detection technology is still very high in gold content, and the design is more complicated. Packaging is very simple, has been developed for many years, has been involved in many non-LED cases, technical difficulty is relatively low.
The development trend of automated production equipment must be the primary stage of mechanization, the transitional stage of automation, the stage of intelligent development and the stage of intelligence of informationization. Primary refers to the artificially-oriented semi-automated era. In the transitional stage, the production process will realize the automation of the unit, and the first-line primary labor is gradually replaced. In the development stage, the line body introduces sensing, the degree of automation is improved, the labor is replaced by a large number, and the concept of data network will be introduced in the intelligent stage, and the management benefit will be effectively improved.
The core competency of automated production equipment is to meet the needs of increasingly large-scale production. At present, the single-machine automation products introduced on the market have many defects, such as lack of self-monitoring and situation analysis of operation, and it is easy to form information islands by manual reporting; the detection means is single, and the detection methods of single-machine instruments and manual visual inspection are very Large risks; due to the lack of information interconnection platforms and channels for each production module, information barriers are easily formed in the upper planning layer and the order production workshop, and there are cases where the plan cannot keep up with changes.
The market urgently needs to use the concept of human-machine collaboration to change the division of labor and quality control thinking. The core of high intelligence is MES (Manufacturing Execution System), which is very important from the time the order is placed to the ERP system to the final order delivery.
Hangzhou Zhongwei Deputy General Manager Jiao Genxiang
At present, Hangzhou Zhongwei has launched the first mass-produced intelligent automatic production line of LED bulbs in 2012. At present, it has sold more than 20 lines, including Lidaxin, Sunlight, Shenghui Lighting, Debang Lighting, etc. Well-known manufacturers of lamps.
All the wire bodies can be designed and installed according to customer's requirements. After the installation, the bulb lamp production capacity can reach 1500 pcs/hour, which can save 150 laborers and save 6 million labor costs per year. It is possible to purchase another wire body. At the same time, the wire body has added many processes such as circumferential orientation of the material, positioning of the heat dissipation shell, positioning of the screw, positioning of the PCB, positioning of the material, and positioning of the glue, which completely replaces the manual visual inspection product with higher reliability.
Finally, Jiao Zhongxiang, deputy general manager of Hangzhou Zhongwei, said that the automated production line is not only a simple replacement of labor, but a full-line online quality control and comprehensive information production management.
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